Heavy Zinc Coating Anti-corrosion Gabion

Heavy Zinc Coating Anti-corrosion Gabion
Details:
Heavy zinc/ZnAl coated gabion: extra-thick coating resists saltwater, acid/alkali soil, coastal humidity. Longer life than standard. Double-twist flexible, impact-resistant – for harsh corrosive projects.
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Description
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Firmstone (Tianjin) International Limited is one of the leading manufacturers and suppliers of heavy zinc coating anti-corrosion gabion in China. We are committed to providing high quality customized products for global clients. If you're going to buy durable heavy zinc coating anti-corrosion gabion made in China, welcome to get pricelist from our factory.

 

Heavy Zinc Coating Anti-Corrosion Gabion – high-grade engineering mesh for harsh corrosive environments. Ultra-thick hot-dip zinc or ZnAl alloy coated wire for dense wear-resistant protection, resisting saltwater, acid/alkali soil and coastal high-salt/high-humidity conditions. Upgraded anti-rust/aging performance, much longer service life than standard gabions. Stable double-twist anti-break structure offers flexibility and impact resistance, adapting to terrain deformation and corrosive media. Reliable long-term anti-corrosion solution for high-corrosion projects requiring minimal replacement.

 

Product Specification

 

Box Size (L*W*H) m

Mesh Size (mm)

Mesh Wire Dia. (mm)

Selvedge Wire Dia. (mm)

Lacing Wire Dia. (mm)

High zinc-Zinc Coating Min (g/m2)

General Zinc-Zinc Coating Min (g/m2)

Tensile Strength (MPa)

Surface Area (m2/box)

Weight per Box (kg)

Typical Applications

2 * 1 * 1

80*100

2.7

3.4

2.2

245

60

350-550

10.0

14.5

River bank protection, retaining walls

2 * 1 * 1

60*80

2.5

3.2

2.2

245

60

350-550

10.0

16.8

Small stone filling, landscape walls

2 * 1 * 1

100*120

3.0

3.7

2.2

245

245

350-550

10.0

15.2

Large rock, heavy duty applications

3 *1 * 1

80 *100

2.7

3.4

2.2

245

60

350-550

14.0

20.3

Retaining walls, slope stabilization

3 *1 * 1

100*120

3.0

3.7

2.2

245

60

350-550

14.0

21.3

Heavy retaining walls, bridge abutments

4 * 1 * 1

80*100

2.7

3.4

2.2

245

60

350-550

18.0

26.1

Long retaining walls, channel linings

1 *1 * 1

80*100

2.5

3.2

2.2

245

60

350-550

6.0

8.7

Small projects, garden landscaping

2 *1 * 0.5

80*100

2.7

3.4

2.2

245

60

350-550

7.0

10.2

Mattress, shallow slope protection

3 * 1 * 0.5

80*100

2.7

3.4

2.2

245

60

350-550

10.0

14.5

River mattress, erosion control

6 *2 * 0.3

80*100

2.7

3.4

2.2

245

60

350-550

16.8

24.4

Renno mattress, river bed protection

2 * 1 * 1

80*100

2.7

3.4

2.2

350

60

350-550

10.0

14.8

High corrosion, marine environments

2 * 1 * 1

80*100

3.0

3.7

2.2

245 + PVC

60 + PVC

350-550

10.0

16.5

Decorative walls, landscape design

 

Material

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This anti-corrosion gabion adopts two upgraded high-durability material configurations to adapt to extreme corrosive environments. The first option is heavy hot-dip galvanized steel wire with ultra-thick zinc deposition, which greatly enhances basic anti-rust and anti-corrosion ability. The second premium option is Zn5Al alloy coated steel wire, whose alloy protective layer has denser molecular structure, stronger salt spray resistance and chemical corrosion resistance than single zinc coating. Both materials are made of high-quality low-carbon steel substrate with stable ductility and tensile strength, suitable for intensive double-twist weaving without wire breakage or coating peeling. The upgraded material system effectively resists seawater, saline-alkali soil and chemical volatile corrosion, ensuring long-term structural stability in harsh environments.

 

Product Application

Targeted at high-corrosion harsh scenarios, heavy zinc coating anti-corrosion gabion is widely used in special environmental protection engineering. It is mainly applicable for coastal seawall anti-scour and anti-corrosion protection, salt lake surrounding slope stabilization and anti-erosion reinforcement, chemical waste landfill isolation and anti-seepage protection, saline-alkali land road slope stabilization and soil fixation, as well as marine aquaculture shore anti-collapsing stabilization, solving the problem of short service life of ordinary gabions in high-salt, acid-base and marine environments.

product-600-450

 

Production Process

product-600-450

The product adopts rigorous upgraded anti-corrosion production procedures to ensure extreme environmental adaptability: firstly, conduct deep steel wire derusting and long-time high-temperature hot-dip galvanizing or alloy coating treatment to achieve ultra-thick and compact protective layer deposition; secondly, implement precise double-twist weaving technology to produce high-density, high-toughness and anti-break gabion mesh; thirdly, assemble standard flat gabion cages matched with thickened anti-corrosion binding wires for enhanced overall firmness; fourthly, carry out laboratory sampling tests on anti-corrosion performance to screen out unqualified products; finally, adopt professional waterproof bundled packaging to avoid moisture and salt erosion during long-distance transportation and storage.

 

Precaution for Use

 

During installation, avoid violent scratching and cutting on the alloy or heavy zinc coating to prevent local protective layer damage and subsequent corrosion. Keep the double-twist mesh structure complete during assembly to maintain integral anti-break performance. Select clean and hard filling stones to reduce mesh friction and wear. For coastal and saline-alkali environment deployment, regularly check mesh coating integrity and knot firmness. Avoid long-term contact with strong chemical corrosives to maintain lasting anti-corrosion performance.

 

Compare with Other Products

 

Compared with ordinary conventional galvanized gabions, this heavy zinc and alloy coated gabion has thicker protective layer, far stronger salt spray and acid-base resistance, and much longer service life in corrosive environments. Different from PVC coated gabions that are prone to aging and peeling in marine environments, its metal alloy coating features higher wear resistance and structural stability. Although the production cost is higher, it requires almost no later maintenance, perfectly solving the frequent replacement problem of ordinary gabions in harsh coastal and saline-alkali projects, with outstanding comprehensive cost performance.

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